Plate Rolling Series
Hydraulic Asymmetric Plate Rolling Machine
Asymmetric three-roll plate roller with built-in pre-bending capability. The unique offset roller geometry enables direct edge forming without plate reversal — delivering faster cycles, minimal flat-end waste and reliable accuracy for fabrication workshops and tank manufacturers.
- Rolling Width 1000 – 2000 mm
- Plate Thickness 2 – 6 mm
- Direct Pre-Bending Capability
- Hydraulic CNC Control Available
Best Value
15+
Years Experience
80+
Countries Served
3000+
Machines Delivered
CE&ISO
Certified Quality
Product Overview
Asymmetric Geometry. Built-In Pre-Bending. Outstanding Value.
The KAVDO Asymmetric Plate Rolling Machine features an offset three-roll arrangement — the front bottom roll clamps the plate against the top roll while the rear roll provides bending force. This enables direct edge pre-bending without plate reversal, delivering 80% of four-roll efficiency at roughly 60% of the cost.
- Direct pre-bending — no plate flipping required
- Cylinder, cone, arc and multi-radius bending in one machine
- Hardened 42CrMo alloy steel rollers
- PLC digital control; full CNC optional
Performance Highlights
Key Advantages
The KAVDO asymmetric plate roller combines the pre-bending convenience of four-roll geometry with the cost efficiency of a three-roll design — the smartest investment for productive fabrication shops.
Direct Edge Pre-Bending
The asymmetric roller arrangement positions the front bottom roll directly under the top roll, clamping the plate edge and bending it downward via the offset rear roll — all without removing, flipping or reversing the plate. This eliminates the double-handling inherent in symmetric three-roll machines and reduces pre-bending cycle time by 25–40%.
Best Price-Performance Ratio
The asymmetric design delivers approximately 80% of the pre-bending capability of a four-roll machine at roughly 60% of the cost. With fewer hydraulic circuits and a simpler mechanical structure, it offers the lowest total cost of ownership among all plate rollers with built-in pre-bending — the smart choice for budget-conscious fabricators who refuse to compromise on quality.
Versatile Shape Forming
Independent hydraulic control of each bottom roll enables asymmetric positioning for cone rolling, oval forming, S-curves and multi-radius arcs. The tilting capability of the bottom rolls allows variable taper angles without tooling changes — one machine handles cylinders, cones, ellipses and irregular shapes with ease.
Digital & CNC Control
Standard PLC controller with digital position display for each roll provides accurate, repeatable positioning. Optional full CNC upgrade adds servo-hydraulic positioning (±0.1 mm), programmable multi-step bending sequences and 999 program memory — transforming the machine into an automated production center for repeat jobs.
Heavy-Duty Build Quality
FEA-optimized welded steel frame with stress-relieved box-section construction absorbs maximum rolling force without deflection. Hardened 42CrMo alloy steel rollers (HRC 55–60) with induction-hardened surfaces deliver exceptional wear resistance and consistent bending accuracy over 10+ years of continuous heavy production service.
Easy Operation & Maintenance
The three-roll asymmetric design is mechanically simpler than four-roll alternatives, with fewer hydraulic circuits and moving parts. Operators learn the machine quickly — most achieve production-quality output within hours. Maintenance is straightforward with accessible components, reducing downtime and long-term ownership costs.
Need Help Choosing the Right Rolling Machine?
Our engineers will analyze your plate material, thickness, rolling diameter and production requirements to recommend the ideal asymmetric plate rolling machine configuration for your fabrication needs.
Technical Data
Specifications
Available in multiple capacity configurations to match your plate thickness and width requirements. All models feature full hydraulic drive with standard digital control and optional CNC upgrade.
| Parameter | AsyRoll 0210 | AsyRoll 0215 | AsyRoll 0410 | AsyRoll 0420 | AsyRoll 0615 | AsyRoll 0620 |
|---|---|---|---|---|---|---|
| Max Rolling Thickness (mm) | 2 | 2 | 4 | 4 | 6 | 6 |
| Max Rolling Sheet Width (mm) | 1000 | 1500 | 1000 | 2000 | 1500 | 2000 |
| Top Roller Diameter (mm) | 95 | 110 | 120 | 140 | 150 | 160 |
| Lower Roller Diameter (mm) | 95 | 110 | 120 | 140 | 150 | 160 |
| Side Rollers Diameter (mm) | 95 | 110 | 120 | 140 | 150 | 160 |
| Min Rolling Diameter (mm) | 130 | 150 | 180 | 200 | 250 | 300 |
| Rolling Speed (m/min) | 4 | 4 | 4 | 4 | 4 | 4 |
| Motor Power (kW) | 1.5 | 2.2 | 3 | 4 | 4 | 5.5 |
| Overall Dimensions (L×W×H mm) | 1900×850×1100 | 2400×850×1100 | 1950×950×1100 | 2900×1100×1400 | 2500×1200×1400 | 3300×1200×1600 |
| Machine Weight (tons) | 0.85 | 1.1 | 1.43 | 1.9 | 1.85 | 2.1 |
| Lead Time (days) | 30 | |||||
| Safety Standard | CE Certified, ISO 9001:2015 Quality System | |||||
* Bending capacity is based on Q235 (S235JR / A36) mild steel at room temperature. Actual capacity for higher-strength materials (Q345, S355, stainless steel, etc.) is reduced proportionally. Custom configurations available upon request. Standard lead time is 30 days.
Core Components
Machine Structure
Precision-engineered with heavy-duty industrial components and an asymmetric three-roll geometry — delivering reliable forming performance, built-in pre-bending and exceptional long-term value.
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1
Top Roll (Drive Roll)
42CrMo alloy steel, induction-hardened (HRC 55–60). Hydraulic motor with planetary gearbox for consistent torque. Optional crown compensation.
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2
Front Bottom Roll (Clamping)
Positioned directly beneath the top roll, rises hydraulically to clamp the plate edge for clean, slip-free pre-bending.
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3
Rear Bottom Roll (Bending)
Offset at an optimized angle to provide primary bending force. Independent hydraulic positioning for cylinder, cone and multi-radius forming.
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4
Hydraulic & Control System
Proportional valve hydraulics with Rexroth / Parker components. Standard PLC digital control; optional CNC with 999 program memory.
Core Technology
Asymmetric Pre-Bending Technology
The asymmetric layout places the front bottom roll directly beneath the top roll for clamping, while the offset rear roll provides bending force. The plate is fed in, edges are pre-bent and continuous rolling completes — all without flipping or reversing. Faster cycles, less effort and a smaller flat zone versus symmetrical designs.
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±0.5mmPosition Accuracy
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40%Faster Pre-Bending
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1.5×Flat Zone Reduction
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60%Cost vs Four Roll
How It Works
4-Step Plate Rolling Workflow
From flat plate to finished cylinder — the asymmetric design simplifies the forming process with built-in clamping, direct pre-bending and streamlined continuous rolling.
1
Feed & Clamp
Feed the steel plate between the top roll and front bottom roll. The front bottom roll rises hydraulically to clamp the plate edge firmly against the top roll. Align the plate using the side guide. The control system loads the target bending parameters.
2
Pre-Bend Leading Edge
With the plate securely clamped, the rear bottom roll rises to the pre-bending position. The top roll rotates to feed the plate forward over the rear roll, bending the leading edge to the target curvature. No plate flipping or reversal is needed.
3
Continuous Rolling
The rear bottom roll adjusts to the calculated bending position and continuous rolling begins. The plate passes through multiple times as the roll progressively increases curvature until the target diameter is achieved. The trailing edge is pre-bent on the final reverse pass.
4
Unload & Verify
Open the drop-end bearing housing and slide the finished cylinder off the top roll from the side. Verify the diameter with laser gauge or tape. CNC-equipped machines automatically store proven parameters for instant recall on repeat production runs.
Rolling Capabilities
Materials & Forming Samples
From thin gauge sheet metal to heavy structural plate, from perfect cylinders to tapered cones — see the versatility and forming quality achievable with the KAVDO asymmetric plate rolling machine.
Cylindrical Rolling
Precise cylindrical shells from 260 mm to 5000+ mm diameter with roundness tolerance within ±1 mm for tanks, pipes and structural tubes.
Cone Rolling
Conical shells with independent bottom roll tilting for taper angles from 5° to 40° — ideal for tank transitions, reducer cones and tower sections.
Carbon Steel Plate
Q235, Q345, A36, S355 and high-strength structural steel up to 80 mm thickness with full pre-bending capability and minimal flat zone.
Stainless Steel
304, 316L, 321 and duplex stainless steel with protective film rolling to prevent surface scratching for food-grade and chemical applications.
Aluminum Alloy
5052, 5083, 6061 aluminum alloy plate for tank trucks, LNG vessels, marine applications and lightweight structural components.
Elliptical & Oval Forming
Multi-radius bending for elliptical cross-sections, oval shapes and architectural curves using CNC multi-step programming.
Heavy Plate Rolling
Thick plate rolling up to 80 mm for pressure vessels, wind tower sections, pipe piling and heavy structural fabrication projects.
Arc & Channel Bending
Open arc segments, half-shells, channel sections and curved panels for construction, HVAC ductwork and general metalworking applications.
Applications
Industries We Serve
From general steel fabrication to pressure vessel manufacturing, from tank production to structural steelwork — the KAVDO asymmetric plate rolling machine delivers reliable forming precision and high throughput across the broadest range of industrial applications.
Why KAVDO
Your Trusted Manufacturing Partner
Beyond machines — we deliver complete plate forming solutions including pre-sales engineering consultation, installation commissioning, operator training and lifelong after-sales support.
Factory Direct Price
Buy directly from our own factory — no middlemen. Competitive pricing with transparent quotation and no hidden costs. Bulk order discounts available.
Engineering Support
Dedicated project engineer reviews your drawings, recommends the optimal machine configuration and provides forming process guidance from quotation through production ramp-up.
Global Shipping
Professional heavy equipment export packing with anti-rust treatment, fumigation certificate and transport insurance. Full container or break-bulk shipping worldwide.
Lifetime Support
Remote video troubleshooting, spare parts supply within 48 hours, on-site installation commissioning and optional annual maintenance service contract for the life of the machine.
Get Started
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Get professional advice and competitive pricing within 24 hours. Tell us about your requirements and our team will prepare a tailored solution for you.
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- Serving 80+ countries worldwide
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