Hydraulic Press Series
Deep Drawing Hydraulic Press
Purpose-built hydraulic press optimized for deep drawing sheet metal into complex hollow shapes — cups, shells, enclosures, tanks and cylindrical components. Featuring independent blank holder pressure control, programmable multi-stage drawing profiles and full-stroke tonnage from 63 to 2500 tons across the Y27 series. Engineered for wrinkle-free, crack-free deep draws in a single setup.
- Tonnage Range 63 – 2500 Tons
- Independent Blank Holder Control
- Multi-Stage Drawing Profiles
- CE & ISO Certified
Deep Draw Specialist
15+
Years Experience
80+
Countries Served
2000+
Deep Draw Presses Delivered
CE&ISO
Certified Quality
Product Overview
Precision Blank Holder Control. Wrinkle-Free Deep Draws Every Cycle.
The KAVDO Deep Drawing Hydraulic Press (Y27 Series) is purpose-built for sheet metal deep drawing operations where blank holder force, ram speed and drawing depth must be precisely controlled throughout the entire stroke to prevent wrinkling, tearing and uneven wall thickness.
Unlike general-purpose hydraulic presses, this machine features a dedicated double-acting hydraulic system with independently programmable main cylinder and blank holder cylinder — allowing real-time pressure profiling that adapts to material flow characteristics during each draw stage.
- Independent blank holder cylinder with proportional pressure control
- Multi-stage programmable drawing speed profiles
- Full-stroke tonnage delivery for deep, complex shapes
- Hydraulic cushion for uniform material flow control
- PLC + HMI with recipe storage for rapid die changeover
Performance Highlights
Key Advantages
The KAVDO deep drawing hydraulic press combines independent blank holder control, variable-speed drawing and servo-hydraulic precision — engineered specifically to eliminate wrinkling, tearing and thickness variation in complex drawn parts.
Independent Blank Holder Pressure
The dedicated blank holder cylinder provides independently adjustable holding force (0–100% of rated capacity) via proportional valves. Programmable pressure profiles allow the blank holder force to vary throughout the stroke — starting high to prevent initial wrinkling, then gradually reducing as material flows into the die cavity for optimal wall thickness uniformity.
Multi-Stage Speed Profiling
Servo-proportional valves enable programmable multi-stage ram speed control: fast approach, slow initial contact, variable drawing speed based on draw depth and fast return. Each stage is independently adjustable via the PLC — allowing optimized cycle times for different material types, thicknesses and drawing ratios without compromising part quality.
Deep Draw Ratio Excellence
Achieves drawing ratios up to 2.5:1 in a single draw and deeper ratios through multi-stage progressive drawing — forming cylindrical cups, rectangular enclosures and irregular shapes from flat blanks. The combination of controlled blank holder force, slow drawing speed and hydraulic cushion support enables complex geometries that mechanical presses cannot produce.
Hydraulic Die Cushion System
Built-in hydraulic die cushion beneath the bolster provides uniform upward counter-pressure during the draw stroke. Multiple pressure zones (available on larger models) ensure even material flow around complex die geometries — preventing localized thinning and improving surface finish quality on critical aesthetic and structural components.
Wrinkle & Crack Prevention
Real-time closed-loop pressure monitoring continuously adjusts blank holder force based on actual material resistance feedback. If drawing force exceeds preset thresholds, the system automatically pauses to prevent die damage and workpiece cracking — ensuring zero-defect production runs and protecting expensive deep draw tooling.
Lower Scrap Rate & Tooling Cost
Controlled drawing speed and proportional blank holder force reduce impact shock on dies by up to 60% compared to mechanical presses. This extends die life by 40–70%, dramatically lowers per-part tooling cost and reduces scrap rates to below 1% for properly developed processes — delivering significant ROI on high-volume deep draw production.
Need Help Designing Your Deep Draw Process?
Our deep drawing engineers will analyze your part geometry, material type and draw ratio to recommend the optimal press tonnage, blank holder configuration and die cushion setup for wrinkle-free production.
Technical Data
Specifications
Available from 63 to 2500 tons across the Y27 series. All models feature double-acting hydraulic system with independent cushion cylinder, servo motor drive, proportional pressure/speed control, hydraulic die cushion and PLC + HMI operation.
| Parameter | Y27-100T | Y27-200T | Y27-400T | Y27-630T | Y27-1000T | Y27-2000T |
|---|---|---|---|---|---|---|
| Nominal Force (kN) | 1000 | 2000 | 4000 | 6300 | 10000 | 20000 |
| Return Force (kN) | 100 | 240 | 500 | 850 | 1250 | 2000 |
| Cushion Pressure (kN) | 400 | 400 | 1600 | 2000 | 2000 | 2400 |
| Cushion Stroke (mm) | 250 | 250 | 300 | 300 | 400 | 350 |
| Daylight (mm) | 1000 | 1000 | 1200 | 1500 | 1500 | 2000 |
| Slide Stroke (mm) | 600 | 700 | 800 | 900 | 1000 | 1200 |
| Table Height (mm) | 700 | 700 | 750 | 700 | 500 | 400 |
| T Slot | Standard | Standard | Standard | Standard | Standard | Standard |
| Motor Type | Servo Motor | Servo Motor | Servo Motor | Servo Motor | Servo Motor | Servo Motor |
| Motor Power (kW) | 15 | 15 | 30 | 48 | 72 | 94 |
| Worktable Size — L-R (mm) | 630 | 900 | 1200 | 1400 | 2000 | 2000 |
| Worktable Size — F-B (mm) | 630 | 900 | 1200 | 1400 | 1600 | 2000 |
| Cushion Size — L-R (mm) | 450 | 600 | 620 | 900 | 1600 | 2000 |
| Cushion Size — F-B (mm) | 300 | 600 | 650 | 1120 | 1000 | 1600 |
| Descent Speed (mm/s) | 180 | 200 | 200 | 200 | 200 | 200 |
| Pressing Speed (mm/s) | 7.5 | 5–12 | 4–10 | 5–12 | 6–15 | 6–15 |
| Return Speed (mm/s) | 120 | 150 | 145 | 140 | 120 | 120 |
| Dimension — L-R (mm) | 1950 | 2450 | 2650 | 3800 | 4600 | 5500 |
| Dimension — F-B (mm) | 1200 | 1300 | 1500 | 2300 | 3000 | 3300 |
| Weight (T) | 4.5 | 9.5 | 26 | 39 | 68 | 130 |
| Lead Time (days) | 35 | 40 | 50 | 60 | 80 | 120 |
* Specifications based on standard configuration. Custom tonnage, cushion capacity, die cushion zones, heated platens and automation interfaces available upon request. Contact our engineering team for detailed drawings and foundation plans.
Core Components
Machine Structure
Purpose-built with a four-column frame, double-acting hydraulic system, independent blank holder cylinder and integrated die cushion — every component is optimized for precision deep drawing performance.
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1
Four-Column Guided Frame
Pre-stressed alloy steel columns with precision-ground surfaces ensure perfect parallelism between ram and bolster. Zero lateral deflection under full tonnage guarantees uniform draw depth across the entire workpiece.
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2
Main Drawing Cylinder
Forged alloy steel piston with hard-chrome plating and precision-honed bore. Provides full rated tonnage at any point in the stroke for deep, sustained drawing operations.
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3
Blank Holder Cylinder
Independently controlled blank holder with proportional pressure adjustment. Programmable multi-stage pressure profiles prevent wrinkling while allowing optimal material flow into the die cavity.
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4
Hydraulic Die Cushion
Built-in cushion beneath the bolster provides uniform counter-pressure during drawing. Multi-point pressure distribution available on larger models for complex die geometries.
Blank Holder System
Hydraulic Cushion
The hydraulic cushion in a deep drawing hydraulic press is an essential support device that ensures uniform force distribution on the workpiece, preventing deformation or wrinkling. The table surface of it features regularly spaced round holes with round rods inside, which move up and down with the cylinder below. This mechanism works with stretching molds to facilitate product stretching, improving production efficiency and reducing material waste and defects.
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UniformForce Distribution
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Round Holes & RodsTable Surface Design
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CylinderUp-Down Motion
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Stretch MoldsHigher Efficiency
How It Works
4-Step Deep Drawing Workflow
From blank positioning to finished drawn part — each stage is precisely controlled with programmable pressure profiles, variable speed drawing and coordinated blank holder & cushion operation.
1
Program & Setup
Load the drawing recipe on the HMI touchscreen — set main cylinder tonnage, blank holder pressure profile, drawing speed stages, dwell time and ejector force. Install the die set and calibrate the blank holder gap. Stored recipes enable changeover in minutes.
2
Blank & Clamp
Place the flat sheet metal blank on the draw die. The blank holder descends to clamp the blank edges with programmed initial holding force. Sensors verify blank position and thickness before cycle start. Die cushion pressurizes to the preset counter-force.
3
Draw & Form
The ram approaches at high speed, transitions to controlled drawing speed on material contact. Blank holder force adjusts dynamically per the programmed profile. Material flows smoothly into the die cavity with uniform wall thickness. Dwell at bottom for shape stabilization if required.
4
Eject & Unload
Ram returns at high speed. Blank holder releases. Ejector cylinder pushes the finished drawn part off the die. Part is removed manually or via automation. Cycle counter increments and the system is ready for the next blank immediately.
Customize Your Machine
Optional Equipment
Tailor your KAVDO deep drawing hydraulic press with a wide range of optional accessories to maximize efficiency, safety and drawing capability for your specific application.
Hydraulic
Oil Cylinder
Optional main ram, blank holder and die cushion cylinders in forged steel or alloy with precision honing and heavy-duty seal options for extended service life under high tonnage and long-stroke deep drawing cycles.
- Forged steel / alloy construction
- Precision honed bore & rod
- Main, blank holder, die cushion configs
- Heavy-duty seal packages available
Electrical
Electric Parts
Industrial-grade motors, contactors, switches and sensors rated for deep drawing press duty. Optional cabinet upgrades, cable trays and safety interlocks for improved reliability and compliance.
- IE3 / IE4 efficiency motors
- Industrial contactors & breakers
- Position & pressure sensors
- Safety interlocks & light curtains
Control
PLC
Programmable logic controller coordinates main cylinder, blank holder and die cushion in real time. Recipe storage, force-displacement monitoring and HMI integration for complex deep drawing sequences.
- 200+ stored drawing recipes
- Real-time cylinder coordination
- Force-displacement monitoring
- HMI touch screen interface
Process
Machine Process
Configure deep drawing process profiles — variable blank holder pressure, multi-stage draw sequences, programmable dwell and ejector timing for cups, sinks, automotive panels and more.
- Deep drawing & stamping profiles
- Multi-stage progressive drawing
- Blank holder & cushion pressure curves
- Custom dwell & speed control
Station
Enclosed Hydraulic Station
Compact oil tank with integrated pumps, valves and filters in an enclosed cabinet. Low noise, easy maintenance access and optional oil cooling for continuous heavy-duty deep drawing operation.
- Enclosed cabinet, reduced noise
- Oil tank with level / temp sensors
- Easy access for maintenance
- Optional oil cooler available
Pump
Servo Pump Unit
Variable displacement servo pump for stepless control of pressure and flow. Delivers only the flow demanded by the draw stroke — cutting energy use by 30–50% versus fixed-pump systems.
- Variable displacement servo pump
- 30–50% energy savings
- Stepless tonnage & speed control
- Proportional valves included
Applications
Industries We Serve
From automotive body panels to kitchen sinks — the KAVDO deep drawing hydraulic press delivers precision-controlled forming power across industries where draw depth, surface finish and wall thickness uniformity are critical.
Why KAVDO
Your Trusted Deep Drawing Partner
Beyond machines — we deliver complete deep drawing solutions including process feasibility analysis, die design consultation, press configuration, turnkey installation and lifelong technical support worldwide.
Factory Direct Price
Buy directly from our manufacturing facility — no middlemen. Transparent pricing from 63-ton standard models to 2500-ton custom deep draw lines with complete automation integration.
Deep Draw Engineering
Dedicated deep drawing engineers analyze your part geometry, material grade, draw ratio and production volume to configure the optimal press, blank holder system, die cushion and automation package for your specific application.
Turnkey Installation
Professional heavy equipment export packing, ocean freight, foundation planning, installation, hydraulic commissioning, process optimization test runs and comprehensive operator & maintenance training.
Lifetime Support
24/7 remote diagnostics via PLC modem, hydraulic seal kits and spare parts within 48 hours worldwide, annual preventive maintenance programs and optional extended warranty with on-site service.
Get Started
Start Your Project with KAVDO Today
Get professional advice and competitive pricing within 24 hours. Tell us about your requirements and our team will prepare a tailored solution for you.
- Response within 24 hours
- Free technical consultation & quotation
- Serving 80+ countries worldwide
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